1-1-4
LUBRICATION AND MAINTENANCE SCHEDULE CL
UNDER HOOD OPERATION
| Check fluid level- tandem brake master cylinder | . |
| - Automatic transmission .... | . | : |
- Manual steering gear or power steering pump
*Clean battery terminals, check specific gravity *Check ignition cables and distributor cap and rotor
| * Lubricate distributor felt wick. to | .... |
* Adjust ignition timing, check operation of advance mechanism
| *Clean, adjust and test spark plugs. Replace failed plugs | .... | .. .. |
*Check and adjust curb idle, fast idle speed and idle mixture .
*Lubricate and ensure free operation of fast idle cam, pivot pin and carburettor
| choke shaft .~.. ... ... .... .... .... .... .... | . |
*Check entire choke system for freedom of operation, vacuum kick, fast idle cam
and choke unloader settings (carburettor on vehicle)
| *Replace fuel filter | .... .... . ... |
*Clean and check air cleaner element
*Replace air cleaner element .... .... .... .. .. *Check and adjust if necessary drive belt tensions *Inspect emission hose condition and routing .... *Check operation of manifold heat control valve "Replace fuel vapour storage canister filter
| *Clean and re-oil crankcase inlet air cleaner | .... . .. |
*Check positive crankcase ventilator valve and hoses, clean if necessary *Replace positive crankcase ventilator valve, check and clean hoses .... *Check operation of Orifice Spark Advance Control valve, condition of
and connections (where fitted) .... .... .... .... .... .... .... .... .. .. *Remove and clean Exhaust Gas Recirculation valve (where fitted), check condition of hoses and connections. Check operation of system ....
'Check operation of coolant temperature switch (models with E.L.B. system.) *Reverse flush cooling system, remove insects, dust, etc. from core. Check hoses and clamps. Refill with "soft" water and "Chrysler Parts" corrosion inhibitor
(or anti-freeze if required)
Check power brake hose condition and fastening of hose clamps
Check receiver drier sight glass refrigerant level (air conditioned vehicles) ....
UNDER VEIDCLE OPERATION
*Change engine oil (maximum time period - 4 months)
*Change engine oil filter
Check oil level - Manual transmission
-Rear axle
*Check for fuel, water, exhaust or oil leaks
Lubricate - Hand brake cable connections and guide surfaces
- Gearshift linkages
- Torsion bar anchors
| - Front suspension ball joints | .... |
Disassemble, clean and repack clutch torque shaft, adjust free play
Check and adjust clutch release lever free play
Automatic Transmission - Torqueflite
Remove oil pan and clean, replace Dacron filter, adjust reverse and kick
down bands. Refit oil pan, adjust control linkage, refill transmission
Automatic Transmission - Borg Warner Model 35
Remove oil pan and clean. Adjust kickdown band, refit oil pan, refill trans
mission. Adjust reverse band and transmission control cable
SUSPENSION, STEERING AND BRAKES
Check seal and ball joint condition, steering and suspension ball joints
(Refer Group 2 for ball joint clearances) .
Remove front wheel bearing dust cap, check bearing free play (re-adjust if
necessary) and for presence of grease
Clean and re-pack front wheel bearings (or at disc re-surface/major brake
| overhaul -:' whichever comes first) | ... |
Check tyres for abnormal wear patterns and! or damage (report to owner) Check and adjust (if necessary), front wheel alignment. Aim headlamps
Inspect hydraulic brake hoses for wear, cracking or other deterioration Remove dust from brake drums/ discs, inspect linings and pads for wear (more
frequent where driving conditions warrant)
Check disc brake pads for wear
| Adjust handbrake | .. ~. | .. |
Check and adjust rear service brakes (Taxi Pack models with option B11) Drain and flush brake fluid. Refill with "Chrysler" Heavy Duty brake fluid
BODY OPERATIONS
Lubricate - Door hinges, torsion bar rollers, lock cylinders, rotor and striker - Hood hinges, lock striker and catch .... .... .... .... .... .
- Deck lid lock cylinder, .striker, hinges and torsion bar slides
- Tailgate lock cylinder, hinges, torsion bar slides, link, rotors
and catches .... - Handbrake lever
- Speedometer cable
Check operation - Instrument panel gauges
- All vehicle lighting (including brake warning light)
- Electric operation of windows (if so equipped) ....
ROAD TEST
Include check of gearshift operation and brake performance
| -Denotes Mandatory Service | REV. OCT. '78 |
